PRODUCTION

THE FACTORY AREA : 18.328 m2 THE CLOSED AREA : 14.320 m2 THE CAPACITY OF THE RAW OIL TANK : 6.000 Ton THE CAPACITY OF THE NEUTRAL OIL TANK : 2.000 Ton THE CAPACITY OF THE REFINED OIL TANK : 1000 Ton THE DAILY PRODUCTION : 300 Ton / Gün THE FACTORY'S MECHANICAL EQUIPMENT Our factory owns the latest and modern technology plant and thus it produces 300 tone/day refined vegetable oil in the most hygienic conditions. In our factory with the help of the automation system, which controls all the stages of the production, the refining is carried out according to the characteristics of the raw material. Thus, the human mistake will be cut the minimum and the efficiency brought to the maximum. On the plant the production is carried out according to the international standards. PRODUCTION STAGES 1] NEUTRALISATION (WESTFALIA SEPARATOR) Either during the storage stage, or during the extraction stage, the free acids included in the raw oil increas But, for the raw oils to become edible, the existing free oil acids need to be removed. In our factory, the neutralization procedure is being carried out with the help of PLC controlled Westfalia separator. The daily neutralization capacity is 500 tons. 2) WINTERAZITION ( WESTFALIA SEPARATOR ) This is the process of removing the saturated triglycerides out of the edible oil which, by crystallization through cold, gives a blurry look to the oils. The daily winterization capacity is 300 tons. 3) BLEACHING AND FILTRATION (GIANNAZZA - SHARPLEX) The color of the vegetal oils is due to the included lipochromes. But, during storage and extraction of the raw oil, besides the natural color components, as a result of the oxidation reaction, there are also components that give the oil a dark color. In order to use the raw oil as edible, these unwanted color components need to be removed. In our factory, the bleaching process is carried out by a Giannazza - Sharplex model bleaching unit. The bleaching capacity is 300 ton/day. 4) DEODORIZATION (GIANNAZZA) It is the last and the most important stage during the refining process. It is the procedure that helps remove the substances that give the unwanted taste and smell under high temperature and law pressure with the influence of the steam. In our factory, all the deodorization process is made by the latest model of technology under the computer control of Giannazza model in the deodorization plant. Our factory owns two of these deodorization plants. PACKAGING Without using any human help, by fully automatic machines, the packaging unit can produce different kinds of highly hygienic packing between 250 cc and 190 kg. QUALITY CONTROL Without using any human help, by fully automatic machines, the packaging unit can produce different kinds of highly hygienic packing between 250 cc and 190 kg. A.Ş. gives great importance to the analyzes of its products in order for them to be pure and qualitative in terms of health; this analyzes is made by a 24 hours implicated technical staff in modern laboratories which work according to TSE norms and international codex. Our factory owns ISO 9001 - 2000 and ISO 22000 - 2005 quality certificates. NATURE AND ENVIRONMENT A.Ş. is proud to be nature and environment friendly and adapts itself to the conditions of the present time trying not to contaminate the environment. The factory has its own purification unit which provides recycling.